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Corn Filled Puffs Food Production Line

Salty or sweet snacks with fillings are a requiring change that meets the needs of young consumers because they combine two ingredients of puffed cracker with crispy crust and soft filling. The filling provides the main flavor and sense of the product, complemented by a biscuit flavor. We can provide customers with a full range of support and services, our lab workshop can create, test and simulate innovative filling snack experiments for you, successfully transform small batch of experiments into large-scale batch of production, and turn good ideas into profitable products.

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Corn Filling Puff Snacks Food Production Line

Puffed food with fillings takes rice flour, corn flour and flour as the main raw materials, being puffed and molded by the puffing machine with filling materials being injected into them, and then dried and sprayed for seasoning to finally produce snack

Snack Food Solutions & Production Line

Every Step of Efficient Production

Raw Material- Finished Product

Raw Material

Mixing

Material mixing plays a key role in feed processing. More mixing cycles within a fixed time period can be achieved by using the intermittent mixer designed with clamping capacity and intelligent pulp page, which makes the mixing time reduce to just 90 seconds. Optional and precise liquid adding equipment enables uniform distribution of ingredients for the mixing of recipes.

Flour Mixer

Extruding

Our extruders are configured according to the specific characteristics of your raw material recipe and the requirements of the final product. During the extrusion process, your solid material is mixed and fed through the twin-screw movement to different pressure areas, heated, cooked, bleached and shaped through the heating cylinder, and cut through the fixed mold for granulation.

SN85-II Twin Screw Extruder

Filling

In the extrusion process, the material becomes a liquid gel state through high temperature and high pressure. The puffing process is completed by uniform and stable extrusion of the specially designed filling mold. At the same time, the filling material i

Shaping

The multi-function shaping machine has the functions of drawing, conveying, shaping and cutting. It is generally used for cutting round, flat and long tubular food, such as puffed food of rice cracker with filling, Uncle Pop and snack food with filling.

Multi-function Shaping Machine

High Temperature Baking

Baking is particularly important in the food processing industry, where dryers can provide the best drying effects for compact, sticky or thermally sensitive products. The product is dried by air flow, the air temperature is controlled accurately at 200 degrees, and the secondary puffing is carried out quickly with fast air flow speed and short standing time.

Multilayer Electric Dryer

Sense Embellish

Fine layers can make the appearance, feeling and smell of the final product more attractive. Coating can be used to add flavor and enrich the high energy of the product. Our layer solution can give you a uniform coating with a short cycle time.

Transportation

Our pipeline covers all applications across the value chain. From raw material intake to finished product transportation, we use any customized system combination of lifts, belt turntables and screw conveyors to meet your space and process needs.

Finished Product

Production Line Advantages

Easy to operate: Different additional accessories can be replaced to produce snack food with fillings on the same manufacturing facility as direct puffed food.

Ingredient Flexibility: Process various raw materials to be used for shell and filling.

Quick transitions among products.

Can produce a variety of traditional and innovative shapes (pillow shape, triangle shape, stick shape, oval shape, diamond shape, etc.).

PLC controls production to ensure that process parameters for each formula are optimized.

Service and Training

Services and Upgrades

We offer turnkey projects and can comprehensively upgrade all or part of your existing equipment.
Maintenance and Repair

Work with our experienced engineers to maintain your equipment.
Consultation and Training

We provide pre-production consulting and post-production worker training, as well as customised technical training.