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Bitter Buckwheat Flake Solution and Production Line

There are nearly 100 million patients with hyperglycemia in the world. According to scientific statistics, bitter buckwheat is a multigrain crop that can effectively reduce the occurrence of diabetes, so it should be more commonly seen on people's dining tables. It is a good use method to process bitter buckwheat into bitter buckwheat flake which is easy to eat and tempered. We can not only provide high-quality solutions for processing bitter buckwheat flakes, but also reasonably configure production lines, which can be efficiently put into mass production with low cost. Our test center and experimental workshop are always looking forward to cooperating with you.

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Breakfast Cereal Production Line

People are always looking for breakfast foods that are both nutritious and convenient. Experts are working with food processing professionals to develop new solutions to produce more ready-to-eat breakfast cereals.

Bitter Buckwheat Flake Solution and Production Line

Every Step of Efficient Production

Raw Material- Finished Product

Raw Material

Mixing

Integrate the mixing of various raw materials such as corn, wheat, rice, oats, etc., more mixing cycles within a fixed time period can be achieved by using the intermittent mixer designed with clamping capacity and intelligent pulp page. Optional and precise liquid adding equipment enables uniform distribution of ingredients for the mixing of recipes.

Flour Mixer

Extruding

The mixed materials conduct thermomechanical transformation on the machine in a short time under high temperature and pressure. Expansion caused by steam refers to the melt expansion at the exit of die caused by the flight of water, resulting in high expansion of the product, the subsequent treatment determines the quality properties of the extruded product such as brittleness, hardness, etc. This process is used to produce directly puffed breakfast cereals.

Tabletting

The finished product which is extruded and sheared to form is delivered to the tablet roller mill with constant high pressure roller, and the thickness you need is pressed according to the different grinding clearance adjusted for different products, so as to produce high quality and uniform products.

Drying

Drying is particularly important in food processing industry. The dryer can provide the best drying effect for compact, viscous or thermal products. The product is dried by air flow and the dryer provides high drying efficiency and accuracy. Drying technology involves the liquid in the evaporating product without changing its basic properties and can extend the shelf life of the product.

High Temperature Baking

In a continuous conveying process using high temperature air and precise control, the incoming cornflakes are preheated and expanded and spread out evenly at the appropriate bulk density. Evenly heating can make the product have high expansion rate and crisp taste. Hot air circulation can reduce costs by increasing energy efficiency.

Cooling

Passing through the multilayer circular airflow with a stable wind speed, the finished product can quickly discharge the internal heat to prevent adhesion and gelatinization in a shorter time, which is easy to transport and package.

Sense Embellish

Fine layers can make the appearance, feeling and smell of the final product more attractive. Coating can be used to add flavor and enrich the high energy of the product. Our layer solution can give you a uniform coating with a short cycle time.

Transportation

Our pipeline covers all applications across the value chain. From raw material intake to finished product transportation, we use any customized system combination of lifts, belt turntables and screw conveyors to meet your space and process needs.

Finished Product

Production Line Advantages

Productivity: Continuous and automatic process start, quick stop, fast and easy conversion and easy to clean and maintain.

Support product innovation: A variety of raw materials used to process a variety of grains, a wide selection of sizes, shapes and fillers (optional co-extrusion accessory).

Flexibility: Simply by modifying the module or adding components we can produce flakes, two-color products and co-extrusion grains with obvious inclusions or diverse shapes, thus to expand the product range.

High cost effectiveness: Enhance short time conversion process at high temperature to save raw materials, energy and water. Easy to maintain, adopt sanitary design and compact design which requires a small floor space.

Expert group: Specially designed by our expert engineers, with advanced automation which ensures accurate process control to achieve easily reproducible product quality.

Finished product production capacity: from 200 kg / h to 800 kg / h.

Test new formula and improve the workpiece process. Ideas, product design, formula labs, prototyping, pre-industrial testing, and mass production can all be done independently and secretly in our factories. We focus on people's consumption habits and lifestyles to predict breakfast trends and regularly present new product ideas to our customers.

Related Applications and Recommended Products

Production Solutions of High Quality Cornflake
Production Solutions of High Quality Bitter Buckwheat Flake
Production Solutions of High Quality Fruit and Vegetable Breakfast Cereal

Service and Training

Services and Upgrades

We offer turnkey projects and can comprehensively upgrade all or part of your existing equipment.
Maintenance and Repair

Work with our experienced engineers to maintain your equipment.
Consultation and Training

We provide pre-production consulting and post-production worker training, as well as customised technical training.